24/7 Rapid Response Precision Machining & Manufacturing

Rapid Response Precision Machining Capability

Our rapid response 5 axis machining cell offers the latest precision machining technologies, running 24/7 and configured to handle rapid response machining requirements. The operational work flow is as follows:

• Work directly with the customer’s supplied step file on receipt of file
• Step file worked to a CAD model
• CAD Model key dimensional check on DRG
• CAM machining operation
• Deliver to customer
• Lead time: 2 weeks

This cell manufactures high quality, rapid response product within short lead times and carries the following capability:

• Mikron Vario 600 (no.1) 5-axis milling 15 hrs per day
• Mikron Vario 600 (no.2) 5-axis milling 15 hrs per day
• Mikron Vario 600 (no.3) 5-axis milling 15 hrs per day
• Mikron Vario 600 (no.4) 5-axis milling 20 hrs per day
• Mikron HSM 400 U* 5-axis milling 20 hrs per day
• Mazak Integrex J200 5-axis mill-turn 15 hrs per day
• Mazak Nexus 250 II MY 5 axis mill-turn operating 20 hrs per day
• Mitutoyo Euro M544 CMM

Rapid Response: Overall Plant Capability

5 Axis Machining Cell

• Mikron UCP 600 Vario running 16 hrs per day
• Mikron UCP 600 Vario running 16 hrs per day
• Mikron UCP 600 Vario running 16 hrs per day
• Mikron UCP 600 Vario running 16 hrs per day
• Mikron UCP 600 Vario running 16 hrs per day
• Mikron UCP 600 Vario running 16 hrs per day
• Mikron UCP 600 Vario running 16 hrs per day
• Mikron HSM 400 U* running 16 hrs per day
• Mikron HPM 450 U running 16 hrs per day

Mill Turn Machining Cell

• Mazak Itegrex J200 running 14 hrs per day
• Mazak 250MY running 14 hrs per day
• Ecota MT 310 lathe running 14 hrs per day
• Ecota MT 208 lathe running 14 hrs per day

Wire Erosion Electrical Discharge Machining Cell

• Charmilles Cut 300 16
• Charmilles Cut 300 16
• Charmilles 330 F 16
• Charmilles 330 F 16
• Charmilles 240 16
• Actspark EDM hole Drill

Spark Erosion Electrical Discharge Machining Cell

• Agie Innovation 3* running 16 hrs per day
• Agie Innovation 2* running 16 hrs per day
• Agie Impact 2* running 16 hrs per day
• Agie Hyper Spark 2* running 16 hrs per day
• Agie Challenge running 8 hrs per day
• Agie Form 2000 running 16 hrs per day
• Bridgeport 540 running 5 hrs per day
• Bridgeport 460 running 5 hrs per day
• *Fully automated with robotic handling system

Quality & Inspection

• Hexagon DEA Global Performance 70705 CMM (x:700 y:700 z:500)
• Hexagon DEA Pioneer 050604 CMM (x:500 y:600 z:400)
• Hexagon DEA Global Silver Advantage 122210 CMM (x:1200 y:2200 z:1000)
• Mitutoyo Euro M544 CMM
• Trimos VL600 Height Gauge
• Tesa Visio 300 Optical Measurement System
• Mantis Elite Stereo Inspection Magnifier
• Vision HD High Definition Video Inspection System
• SX 45 Microscope

Large & Heavy Machining

• HPM 1350U running 16 hrs per day
• Mikron VCP 800 running 16 hrs per day